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PinChain Machinery

TURNOVER BOX/TRAY CLEANING MACHINE PC-810

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    TURNOVER BOX/TRAY CLEANING MACHINE PC-810

    PRODUCT DETAILS

    Product Overview

    The TURNOVER BOXT/RAY CLEANING MACHINE PC-810 (PC-810) is a continuous industrial washing and drying system manufactured by PinChain Machinery. Designed with horizontal flat tray loading, the machine incorporates three main washing stages, a high-temperature rinse stage, and two hot-air drying stages. Constructed entirely from SUS304 stainless steel (except motors and electronic components), it effectively removes oil residue, sugar deposits, and carbonized grease while providing high-temperature thermal sterilization. It is an ideal automated cleaning solution for bakery trays, crates, molds, and mixing accessories in large-scale food manufacturing.

    Key Features & Advantages

    1. Multi-Stage Washing, Rinsing & Drying Cycle

    Integrates three high-pressure main wash zones, one high-temperature rinse zone, and two hot-air drying zones. 360-degree multi-angle spray nozzles thoroughly remove stubborn oil and carbonized residues from every corner of containers and trays.

    2. High-Temperature Thermal Sterilization & Drying

    Rinsing water temperature reaches 85-92 °C, utilizing steam penetration to eliminate bacteria such as E. coli. Dual air knives combined with heat exchangers deliver hot air at 80-90 °C, leaving residual moisture at ≤ 3% for immediate reuse in production.

    3. SUS304 Stainless Steel Heavy-Duty Build

    Water tanks and exterior housing are made from thick food-grade SUS304 stainless steel. Resistant to corrosion and oxidation in high-temperature, humid environments, ensuring long service life and compliance with food safety standards.

    4. Water-Saving Circulation & Flexible Energy Options

    Utilizes an optimized water recirculation and heat exchange system, consuming only 360-420 liters of water per hour. Compatible with gas heating, pure electric heating, or boiler steam heating to suit factory infrastructure.

    5. Smart Touch Control & Premium Components

    Controlled via a user-friendly LCD touchscreen panel, with conveyor speed adjustable from 3 to 7 m/min. Built with globally recognized electrical components including Schneider AC contactors, Siemens temperature sensors, and Siemens power supply units.

    Applicable Cleanable Items

    • Loading Method: Horizontal flat loading into the cleaning conveyor.
    • Cleanable Items: Food turnover boxes, plastic crates, insulated containers, flat baking trays, cake and pastry molds, large toast boxes, egg beaters/whisk balls, mixing bowls, etc.
    • Target Customers: Industrial bakery plants, central kitchens, food processing factories, and chain bakery distribution centers.

    Technical Specifications

    ParameterSpecification / Details
    ModelPC-810
    Tray Loading MethodHorizontal flat tray placement
    Cleaning Process3 Main Washes + 1 Rinse + 2 Drying Cycles
    Overall Dimensions (L×W×H)8000 × 952 × 2010 mm
    Effective Cleaning Width732 mm
    Cleaning Height with Frame300 mm
    Cleaning CapacityApprox. 550-600 trays or crates per hour
    Main Wash Water Temperature60-70 °C
    Rinse Water Temperature85-92 °C
    Hot Air Drying Temperature80-90 °C (Residual moisture ≤ 3%)
    Energy Source OptionsGas Heating / Pure Electric / Boiler Steam Heating
    Water Consumption360-420 L/h
    Boiler Inlet Pressure2-3 kg
    Boiler Steam Consumption80-100 kg/h
    Voltage / Frequency380V / 50Hz
    Total Connected Power26 kW (Gas/Steam Heating) / 63 kW (Pure Electric)
    Actual Power ConsumptionApprox. 26 kW (Gas/Steam) / Approx. 44 kW (Pure Electric)
    Machine Net WeightApprox. 1600 kg
    Conveyor Speed3-7 m/min continuously adjustable
    Included AccessoriesCleaning Solution (2 batches)

    Core Component Configuration

    No.Component NameBrand / SupplierFunction Details
    1Electrical Control SystemHuayan ZhihuiSmart system control and parameter management
    2AC ContactorSchneider Electric (France)Industrial-grade electrical control and protection
    3Water Tank Temp SensorSiemens (Germany)Precise water temperature sensing for sterilization
    4Touchscreen InterfaceHuayan ZhihuiIntuitive LCD touchscreen operation
    5Float SwitchShenzhen AnpuWater level sensing and protection
    6Switching Power SupplySiemens (Germany)Stable DC power supply unit
    7Dosing PumpReTai (Switzerland)Precise automated detergent dosing

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