FULL AUTO.TOAST AND BREAD PANNING LINE

1. Solution Overview

Engineered for industrial central bakeries, toast bread processing plants, and high-volume commercial bakery enterprises. This automated processing line integrates four dedicated machines: the High-Moisture Content Dough Divider PC-620A, Conical Dough Rounder PC-902, Dough Fermentation Room PC-680, and Dough Forming Machine PC-400. The solution overcomes technical challenges in dividing and shaping dough with high moisture content (70%-75%), offering an automated workflow from precise dividing and rounding to intermediate proofing and final sheet forming.

2. Core Subsystems & Equipment Features

1. High Moisture Content Dough Divider (PC-620A)

• Technological Innovation: Accurately divides sticky dough with high moisture content up to 70%-75%.
• Vacuum & Double-Piston Volumetric System: Combines double-piston volumetric dividing with a vacuum system for accurate dough weight.
• Smart Controls: Electronic regulators adjust speed and weight, while an electronic counter tracks output capacity.
• Anti-Sticking Mechanism: Equipped with roller scrapers, extra piston output lubrication, automatic flour duster, and automatic vacuum suction at the outlet. Built with full 304 stainless steel.

2. Conical Dough Rounder (PC-902)

• Teflon-Coated Surface: Non-stick Teflon treatment on the conical drum prevents dough adhesion.
• Adjustable Track: Rounding track is fully adjustable to accommodate various dough weight ranges.
• Flexible Deployment: Heavy-duty casters allow easy movement for standalone operation or seamless line integration.

3. Intermediate Dough Fermentation Room (PC-680)

• Stress Relief & Elasticity Restoration: Relieves dough tension caused by dividing and rounding, restoring dough softness and extensibility for enhanced baking expansion.
• UV Sanitization: Built-in antibacterial ultraviolet device ensures strict hygienic conditions during resting.
• Continuous Conveying: Multi-pocket circulating structure guarantees consistent intermediate proofing time.

4. Dough Forming Machine (PC-400)

• Automated Dough Sheeting: Replaces manual rolling by pressing dough of various weights into uniform, regular sheets for downstream filling or shaping.
• Roller & Press Plate System: Combination of press plate and 6 rollers ensures uniform thickness and consistent quality.
• Robust & Hygienic Build: Compact stainless steel body with easy disassembly for rapid cleaning, meeting strict food safety standards.

3. Key Combined Advantages

1. Handles High-Moisture Dough Formulations: Efficiently processes 70%-75% high-moisture recipes, enhancing product hydration and crumb softness.
2. Full Line Standardization: Eliminates manual dividing, rounding, and sheeting, ensuring consistent batch weights and shapes.
3. High Efficiency & Cost Reduction: Integrated four-machine line maximizes hourly output while reducing labor requirements.
4. Hygiene & Quality Assurance: Food-grade stainless steel construction, UV disinfection, and non-stick designs ensure clean and continuous production.

4. Combined Equipment Specifications

5. Service & Technical Support

• Engineering Layout & Integration: Customized central factory layout designs, utility routing, and complete line commissioning support.
• Global Service Network: Expert engineering team providing on-site installation, system integration training, and long-term technical maintenance.