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AUTOMATIC FLOUR&WATER SUPPLY SYSTEM
1. Solution Overview
In modern industrial baking and central kitchens, traditional manual flour dumping and liquid dosing suffer from high labor intensity, heavy dust pollution, batching inaccuracies, and unstable dough temperature control.
The PinChain Automatic Flour & Water Supply System provides large and medium-sized bakery enterprises with an integrated automation solution covering flour storage, pneumatic conveying, precise quantitative dosing, water temperature regulation, and automated water supply. Seamlessly compatible with PinChain’s automatic constant temperature horizontal dough mixers, filling mixers, and automated forming lines, this system realizes a fully enclosed, dust-free, and high-precision digital front-end ingredient supply—significantly reducing labor costs while guaranteeing product quality consistency.
2. System Architecture & Modules
Note: The system supports full custom solutions based on customer factory layouts and capacity requirements.
| Module Name | Core Components & Description |
| 1. Flour Storage Module | Flour Storage Bin Large-capacity pneumatic or big-bag unloading storage silos equipped with anti-caking, anti-moisture, and level monitoring features. |
| 2. Conveying & Dosing Module | Flour Feeding Station Adopts fully enclosed vacuum pneumatic conveying or pipeline screw conveying equipped with high-efficiency dust collectors to ensure zero-dust feeding. |
| 3. Water Supply & Temp Control | Quantitative Water Supply & Temp Control System Integrates water chillers and temperature adjustment units to precisely control dosing weight and output water temperature, addressing dough core temperature challenges. |
| 4. Terminal Integration | Automated Top-Inlets for Mixers Directly connects with the pre-configured automated flour and water inlets on top of mixers (e.g., paired with PC-330A / PC-550A horizontal mixers). |
3. Key Features & Technical Advantages
- Fully Enclosed & Dust-Free Operation Fully sealed pneumatic or screw pipeline conveying eliminates airborne dust during flour handling, maintaining a clean workshop environment compliant with strict food safety standards.
- High-Precision Quantitative Dosing Equipped with a smart PLC control system and high-precision load sensors to achieve accurate automated dosing of flour and water. Eliminates human error and ensures supreme batch-to-batch consistency.
- Precise Water Temperature Control Integrates with chilled water supply systems to accurately regulate input water temperature. Effectively manages core dough temperature during mixing to prevent premature fermentation or gluten degradation.
- Seamless Integration with Mixing & Panning Lines Directly connects with PinChain’s Automatic Constant Temperature Horizontal Dough Mixers (PC-330A / PC-550A), Horizontal Filling Mixers (PC-500XK), and automatic bread forming lines to accomplish a fully automated “One-Touch Feeding & Mixing” process.
- Labor-Saving & Energy Efficient Significantly reduces manual labor required for handling, unbagging, and weighing ingredients, accelerating production line tactics while driving smart bakery factory transformation.
4. Recommended System Compatibility & Process Flow
Process Flow Table
| Stage / Step | Equipment / Module | Action & Transport Method |
| Step 1: Storage & Temp Control | Flour Storage Bin / Water Temp Control | Raw material storage & precise water temperature adjustment |
| Step 2: Conveying & Dosing | Flour Feeding Station / Quantitative Dosing | Pneumatic or screw pipeline sealed conveying with precise metering |
| Step 3: Automated Feeding & Mixing | PC-550A / PC-330A Auto Dough Mixer (OR PC-500XK Auto Filling Mixer) | Top-inlet automated feeding, constant temperature mixing |
| Step 4: Discharge & Forming | PC-620A High-Moisture Divider / Automated Toast Line | Automatic discharge, dividing, and forming |
System Integration Highlights
- Automatic Constant Temperature Horizontal Dough Mixer (PC-330A / PC-550A) Features top-reserved automatic flour and water inlets, a smart LCD touchscreen, and 3 sets of Japanese-crafted dual-roller mixing arms. The jacketed bowl connects to water chillers to manage dough core temperature, making it a perfect match for the automatic supply system.
- Automatic Constant Temperature Horizontal Filling Mixer (PC-500XK) Equipped with a double-layer hot/cold water circulation jacket and S-type mixing blades. Supports automated flour/water feeding for large-scale production of mooncake fillings, pastes, and dumpling/bun stuffings.
- High-Moisture Dough Divider (PC-620A) A technological innovation capable of accurately dividing high-moisture dough containing $70\%\sim 75\%$ water. Combined with front-end precise water and flour dosing, it maximizes yield and profitability.
5. Target Applications
- Central Kitchens & Large/Medium Bakery Plants: Automated, large-scale production lines for toast, hamburger buns, baguettes, and soft European bread.
- Pastry & Filling Processing Plants: Front-end feeding and batching for mooncake fillings, cookie batters, and traditional stuffed pastry fillings.
- Frozen Dough & Food Processing Enterprises: Standardized production workshops with stringent requirements for recipe weights and dough temperature control.
